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Potentiometer Input, Field Configurable Signal Conditioner - G438

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The Ultra SlimPak G438 is a DIN rail mount, potentiometer input signal conditioner with 1800VDC isolation between DC power and the input/output circuitry. The input provides a constant voltage and is designed to accept any three-wire potentiometer from 100W to 100KW. The field configurable output is switch selectable providing either 0-5V, 0-10V, 0-1mA, 0-20mA or 4-20mA DC signal.

Application

Wide ranging, precision zero and span pots, used in conjunction with DIP switches, allow 80% adjustablity of offset and gain to transmit a full scale output from any 20% portion of the potentiometer input.

The G438's high density DIN rail mounting offers an extremely compact solution for saving valuable panel space.

Configuration

A major advantage of the G438 is its wide ranging capabilities and ease of configuration.

For example, in a valve positioning application a potentiometer is sometimes used as a feedback signal. Quite often a wide open valve is only a 25% turn of the feedback potentiometer. In this case the G438 can easily be adjusted with the zero and span to provide a full scale output signal (e.g. 4-20mA) representing 0-25% or even 50- 75% of the potentiometer input.

Unless otherwise specified, the factory presets the Model G438 as follows: Input Range: 0 to 100%/Output: 4 to 20mA.

The DC power input accepts any DC source between 9 and 30V; typically a 12V or 24VDC source is used (see Accessories).

For other output ranges, refer to Tables 1 and 2 to reconfigure switches SW1 and SW2 for the desired input and output ranges.

G438

FEATURES:

  • Potentiometers from 100 Ohms to 100K Ohms

  • Wide Ranging Zero and Span with 80% Adjustability

  • ASIC Technology

  • Flexible Power Supply Accepts 9 to 30VDC

  • Ultra Slim 12.6mm Housing Mounts on DIN Rail for High Density Installations

Calibration
  1. With power disconnected, set the output and input switch selectors (SW1 and SW2) to the desired ranges (Tables 1 and 2).
  2. Connect the input and output as shown in Figure 1. Connect the output to the actual device load (or a load approximately equivalent to the actual device load value) and apply power.
  3. Set the input potentiometer to the desired minimum and adjust the zero potentiometer for the desired minimum output.
  4. Set the input potentiometer to the desired maximum and adjust the span potentiometer for the desired maximum output.
  5. Repeat steps 3 and 4, if necessary, for best accuracy. eter to the desired minimum and adjust the zero potentiometer for the desired minimum output.
  6. Set the input potentiometer to the desired maximum and adjust the span potentiometer for the desired maximum output.
  7. Repeat steps 3 and 4, if necessary, for best accuracy.
 TECHNICAL SPECIFICATION (G438)

Potentiometer Input     

  • Resistance (End to End): 100W up to 100KW

  • Input Impedance: >1MW

  • Input Excitation: 500mV, 5mA maximum drive.

  • Zero Turn-Up: 80% of full scale input

  • Span Turn-Down: 80% of full scale input (Table 1)

  • Common Mode Rejection: 1800VDC (input to ground)

 

Output 

 

Voltage Output    

  • Output: 0-5V, 0-10V

  • Source Impedance: <10W

  • Drive: 10mA, max. (1KW min. @ 10V)

 

Current Output    

  • Output: 0-1mA, 0-20mA, 4-20mA

  • Source Impedance: >100KW

  • Compliance: 0-1mA; 7.5V, max. (7.5KW, max.)

    • 0-20mA; 12V, max. (600W, max.)

    • 4-20mA; 12V, max. (600W, max.)

 

Accuracy Including Linearity, Hysteresis  ±0.1% maximum at 25°C.

 

Stability  Temperature:  

<±0.05%/°C maximum of full scale range.

 

Response Time (10 to 90%)   

<200mSec., typical.

 

Common Mode Rejection   

DC to 60Hz: 120dB

Isolation     

1800VDC between line power and input, output

 

EMC Compliance (CE Mark)     

  • Emissions: EN50081-1

  • Immunity: EN50082-2

  • Safety: EN50178

 

LED Indication (green)  

Active DC power

 

Humidity (Non-Condensing)     

  • Operating: 15 to 95% (@ 45°C)

  • Soak: 90% for 24 hours (@ 65°C)

 

Temperature Range     

  • Operating: 0 to 55°C (32 to 131°F)

  • Storage: -25 to 70°C (-13 to 158°F)

 

Mounting     

Horizontal DIN rail mounting is recommended. Vertical DIN rail mounting requires heat sink (model HS01, included) and circulating airis recommended.

 

Power 

  • Consumption: 1.5W typical, 2.5W max

  • Range: 9 to 30VDC

 

Weight     

0.48 lbs

 

Agency Approvals   

  • CSA certified per standard C22.2, No. 0-M91 and 142-M1987 (File No. LR42272)

  • UL recognized per standard UL508 (File No.E99775)

  • CE Conformance per EMC directive 89/336/EEC and low voltage 73/23/EEC

Ordering Information
1. Specify: Model:   G438-0001
2. Accessories:     (see Accessories)
3. Optional Custom Factory Calibration: specify C620 with desired input and output range.
Accessories
All SlimPak “G” series modules will mount on standard TS32 (model MD02) or TS35 (model MD03) DIN rail. In addition, the following accessories are available:
  HS01   Heat Sink
  MD03   TS35 x 7.5 DIN rail
  G905   24VDC Power Supply (0.5 Amp)
  H910   24VDC Power Supply (1 Amp)
  H915   24VDC Power Supply (2.1 Amp)
  MB03   End Bracket for MD03
  C664   I/O Descriptive Tag

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