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Potentiometer Input Signal Conditioner - Q438

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The ActionI/Q Q438 is a DIN rail mount, potentiometer input signal conditioner with 1800VDC isolation between DC power and the input/output circuitry. The input provides a constant voltage and is designed to accept any three-wire potentiometer from 100W to 100KW. The field configurable output is switch selectable providing either 0-5V, 0-10V, 0-1mA, 0-20mA or 4-20mA DC signal.

Wide ranging, precision zero and span pots, used in conjunction with DIP switches, allow 80% adjustablity of offset and gain to transmit a full scale output from any 20% portion of the potentiometer input.

Application

The ActionI/Q Q438 field configurable, potentiometer input signal conditioner is useful in transmitting process control setpoints to remote PID controllers or interfacing position sensors to data acquisition and control systems.

The Q438's high density DIN rail mounting offers an extremely compact solution for saving valuable panel space.

Configuration

A major advantage of the Q438 is its wide ranging capabilities and ease of configuration.

For example, in a valve positioning application a potentiometer is sometimes used as a feedback signal. Quite often a wide open valve is only a 25% turn of the feedback potentiometer. In this case the Q438 can easily be adjusted with the zero and span to provide a full scale output signal (e.g. 4-20mA) representing 0-25% or even 50- 75% of the potentiometer input.

Unless otherwise specified, the factory presets the Model Q438 as follows:

Input Range:

0 to 100%

Output:

4 to 20mA

The DC power input accepts any DC source between 9 and 30V; typically a 12V or 24VDC source is used (see Accessories). For other output ranges, refer to Tables 1 and 2 to reconfigure switches SW1 and SW2 for the desired input and output ranges.

Q438

FEATURES:

  • Potentiometers from 100W to 100KW

  • Wide Ranging Zero and Span with 80% Adjustability

  • Five Field Configurable Output Ranges: 0-5V, 0-10V, 0-1mA, 0-20mA and 4-20mA

  • SnapLoc Plug-In Terminal for Low MTTR

  • Flexible Power Supply Accepts 9 to 30VDC

Switch Selector
Calibration
  1. With power disconnected, set the output and input switch selectors (SW1 and SW2) to the desired ranges (Tables 1 and 2).
  2. Connect the input to a potentiometer. Connect the output to the actual device load (or a load approximately equivalent to the actual device load value) and apply power.
  3. Set the input potentiometer to the desired minimum and adjust the zero potentiometer for the desired minimum output.
  4. Set the input potentiometer to the desired maximum and adjust the span potentiometer for the desired maximum output.
  5. Repeat steps 3 and 4, if necessary, for best accuracy.

 

 

TECHNICAL SPECIFICATION (Q438)

Potentiometer Input    
  Resistance (End to End):   100W up to 100KW
  Input Impedance:   >1MW
  Input Excitation:   500mV, 5mA maximum drive.
  Zero Turn-Up:   80% of full scale inpu
  Span Turn-Down:   80% of full scale input (Table 1)
Output Voltage Output    
  Output:   0-5V, 0-10V
  Source Impedance:   <10W
  Drive:   10mA, max. (1KW min. @ 10V)
Current Output Output:   0-1mA, 0-20mA, 4-20mA
  Source Impedance:   >100KW
  Compliance:   0-1mA; 7.5V, max. (7.5KW, max.)
    0-20mA; 12V, max. (600W, max.)
      4-20mA; 12V, max. (600W, max.)
Accuracy (Including Linearity, Hysteresis)
    ±0.1% maximum at 25°C.
Stability Temperature:   <±0.05%/°C maximum of full scale range.
Response Time (10 to 90%)   <200mSec., typical.
CMRR   120dB @ DC, >100dB @ 60Hz
Isolation   1800VDC between line power and input, output
EMC Compliance (CE Mark)    
  Emissions:   EN50081-1
  Immunity:   EN50082-2
  Safety:   EN50178
LED Indication (green)   Active DC power
Humidity (Non-Condensing)    
  Operating:   15 to 95% (@ 45°C)
  Soak:   90% for 24 hours (@ 65°C)
Temperature Range    
  Operating:   0 to 55°C (32 to 131°F)
  Storage:   -25 to 70°C (-13 to 158°F)
Power Consumption:   1.5W typical, 2.5W max
  Range:   9 to 30VDC
Weight     0.48 lbs
Agency Approvals   UL recognized per standard UL508 (File No. E99775).
     

CSA certified per standard C22.2 No. 0-M91 and 142- M1987 (File No. LR42272-84). CE Compliance per EMC directive 89/3/36 EEC and Low Voltage 73/23/EEC.

 

 

Ordering Information
1. Specify: (model number)   Q438-0000
2. Specify optional I/QRail, type and quantity.
3. Optional Custom Factory Calibration; specify C620 with desired input and output range
4. Accessories: (see Accessories)
Accessories
     
All ActionI/Q modules will mount on standard TS32 (model MD02) or TS35 (model MD03) DIN Rail. In addition, the following accessories are available:
  MD02   TS32 DIN rail
  MD03   TS35 x 7.5 DIN rail
  IQRL-D002   2 Position I/QRail & DIN rail
  IQRL-D004   4 Position I/QRail & DIN rail
  IQRL-D008   8 Position I/QRail & DIN rail
  G905   24VDC Power Supply (0.5Amp)
  H910   24VDC Power Supply (1Amp)
  H915   24VDC Power Supply (2.1Amp)

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