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Universal Input Field Configurable Signal Conditioner - Q486

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The ActionI/Q model Q486 is a DIN rail mount, RTD, thermocouple, mV or Ohm input signal conditioner with 1800V isolation between input, output and power. The field configurable input and output offers flexible, wide ranging capability for most temperature signal conditioning applications.

The ActionI/Q model Q486 is a DIN rail mount, RTD, thermocouple, mV or Ohm input signal conditioner with 1800V isolation between input, output and power. The field configurable input and output offers flexible, wide ranging capability for most temperature signal conditioning applications.

An optional Microsoft Windows® based (PC) program on CD ROM and serial port adapter cable are available (model C681) for those who would prefer PC configuration capability. The Graphic

User Interface (GUI) program takes the place of setting DIP switches and using the push button for ranging. The C681 GUI program can significantly speed configuration and an input signal calibrator is not required for ranging since the values only need to be typed in the program and down loaded.

INSTANT ACCURACY ACCURACY TECHNOLOGY

Instant Accuracy Technology is incorporated to maximize accuracy and performance during warm up and during changes in ambient temperature. This patented cold-junction compensation technique utilizes two temperature sensors to measure the differential temperature near the terminal block. Using heat transfer calculations with the measured differential temperature and the known thermal conductivity of the PCB, we can determine the terminal junction temperature with extreme accuracy. Even during unstable thermal states such as “start-up” ambient temperature changes or changing load or power, the Q486 performs extremely accurate thermocouple temperature measurement.

The direct benefits of Instant Accuracy include improved system performance and productivity due to reduced warm up time, fewer temperature measurement errors and tighter process control for higher quality. Finally and possibly most significantly, calibration can be checked quickly and accurately without the effects of rapid ambient temperature changes due to opening a control panel door. This often causes erroneous readings and miscalibrations; a common cause of measurement errors.

TOUCHCAL TECHNOLOGY

TouchCAL technology allows easy field ranging for any of the thermocouple or RTD input types. For example, the dip switch configured range for the J type thermocouple is -210 to 760°C. Using a thermocouple simulator as a reference, the model Q486 could be ranged for 0 to 50°C or 0 to 500°C by simply applying the desired minimum and maximum input levels and pushing the range button to store the levels in non-volatile memory. The output is ranged by applying an input signal to achieve an accurate output level and pushing the range button.

Q486

FEATURES:

  • Instant Accuracy TM Technology Ensures Superior Accuracy in Unstable Environments

  • Easy Field Configurable Input Ranges for RTDs, Thermocouples, Ohms & mV

  • PC or DIP Switch Configuration

  • Eliminates Ground Loops with 1800V Input-to- Output Isolation

  • Advanced Touch CAL™ Technology for Simplified Ranging

  • Field Configurable Output; Any Range within 4/20mA or 0/10V

  • Universal AC Power 85 to 265VAC

  • SnapLoc™, Plug-in Terminals for Low MTTR

TECHNICAL INFO:

  • Touchcal Technology

  • Diagnostic LEDs

  • Specifications

  • Ordering Information

Applications

The ActionI/Q model Q486 field configurable thermocouple or RTD input isolator is useful in eliminating ground loops and interfacing temperature sensors to data acquisition and control systems.

 

Three-way isolation completely eliminates ground loops from any source. Isolation protects expensive SCADA systems from ground faults and allows the noise reduction benefits of grounded thermocouples or sensors to be realized.

 

The Q486 employs the latest analog to digital signal processing technology and advanced low-power microprocessors. Instant Accuracy cold-junction-compensation (CJC) of thermocouples and lead length compensation for RTDs ensures an extremely accurate and stable signal for virtually any temperature sensor to DC signal conversion.

 

High density DIN rail mounting offers a very compact solution and saves valuable panel space. Power is delivered to the Q486 using the exclusive I/QRail which reduces wiring requirements and the need to daisy- chain power. SnapLoc terminals ensure easy installation and low Mean-Time-To-Repair (MTTR).

 

Diagnostic LEDs

The Q486 is equipped with front panel LEDs for input power (green-on), input over- and under-range and input open circuit (yellowon) and switch setting error (red-on). If the input is out of range or open circuit the LEDs provide a clear indication of the error.

Touchcal

The Q486 utilizes Action Instruments’ TouchCAL technology which greatly simplifies set up. Once the unit is configured via DIP switches for input and output type, the pushbutton is used to precisely set up the minimum and maximum levels.

To set the input level, within the DIP switch configured range, the user simply applies the high input signal (t/c, millivolts or ohms) and pushes the CAL button. The low input signal is then applied and pushing the CAL button again stores the low input signal level.

The high and low input levels are stored in nonvolatile memory and correspond to the high and low output levels. These output levels are precisely adjusted using the input signal reference.

Configuration

A major advantage of the Q486 is its wide ranging capabilities and ease of configuration. The Q486 can be configured via DIP switchs for a wide variety of temperature input ranges for RTD, thermocouple, ohm and millivolt sensors.

 

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TECHNICAL SPECIFICATION (Q486)

Inputs 

  • Sensor Types: see Table 9

  • Ranges: Any span within Accuracy Range in Table 9

  • Impedance: > 1.0MW typical for t/c and mV inputs

  • RTD Excitation: < 0.3mA

  • Burnout Detection: up or down scale

  • CJC Error: < +0.1°C max. Instant Accuracy ensures the output is within +0.5°C of rated accuracy 30 seconds after powering

 

Output 

 

Voltage Output    

  • Range:   0-10V

  • Drive:   10mA (1000W load min.)

 

Current Output 

Ranges: 4-20mA

Drive: 15V (750W max.)

 

Isolation     

1800VDC or peak AC between input output and power

 

Configuration 

  • SW1: Push Button, input and output ranging

  • SW2: Linearization, Burnout, Output (voltage or current), and initialization mode

  • SW3: Input Type

 

Accuracy 

  • Input (A/D): see Table 9

  • Linearization: < +0.05% of accuracy range, max.

  • Output: < +10mA for current output < +5mV for voltage output

 

Thermal Stability   

  • CJC:+ 0.01°C / °C change in ambient, max.

  • Zero:   + 0.0075% of full scale /°C change in ambient, max.

  • Span:   + 0.0075% of full scale /°C change in ambient, max.

  • Long Term:   + 0.1% maximum over a 9 month period

 

 

Response Time   

400mSec, typical.

Turn On Time 

< 5 seconds to establish output within 99% or 2°C of final value or 0.5°C within 30 seconds

 

LED Indicator 

  • Power: green on, t/c burnout flash

  • Input: yellow flash, out of range

  • Switch setting error: red flash

  • Calibration: 1 green, 1 yellow and 1 red LEDs indicate steps in ranging process

 

CMRR 

120dB at DC, > 90dB at 60Hz

 

ESD Susceptibility  

Capable of meeting IEC 801-2 level 3 (8kV)

 

Humidity 

Operating:   15 to 95% (@ 45°C)

Soak:   90% RH for 24 Hours (@ 60°C)

 

Temperature 

  • Operating: -25°C to +65°C (-13 to 149°F)

  • Storage: -25°C to +70°C (-13 to 158°F)

 

Power     

2.5W max., 100 to 240VAC + 10%, 50 to 400Hz

 

Wire Terminal     

Socketed screw terminals for 12-22AWG

 

Agency Approvals   

  • CSA certified per standard C22.2 (File No. LR42272).

  • UL recognized per standard UL508 (File No.E99755).

  • CE Compliance per EMC directive 89/336/EEC and Low Voltage 73/23/EEC.

Ordering Information
Specify:      
1. Model: Q486-0001    
2. Specify I/QRail type and quantity.
3. Accessories: (see Accessories)
4. Optional Custom Factory Calibration; specify C620 with desired input and output ranges.
Accessories
     
All ActionI/Q series modules will mount on standard TS32 (model MD02) or TS35 (model MD03) DIN rail. In addition, the following accessories are available:
  C681-0001   PC Adapter & Configuration Software
  C007   AC Line Power Filter
  MD02   TS32 DIN rail
  MD03   TS35 x 7.5 DIN rail
  IQRL-2002   2 Position I/QRail &DIN rail
  IQRL-2004   4 Position I/QRail &DIN rail
  IQRL-2008   8 Position I/QRail &DIN rail
  C620-*   Factory Calibration

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